On January 19, 2021
The mixture will last a bit longer than that, but it’s best not to take chances and just make a new batch. Things to Remember. You then add additional more flakes or meths to thicken or thin the viscosity to suit the task. Essentially, it’s just a matter of combining the two of them together and letting them mix. Pour the flakes into a glass container that has lid and then pour the alcohol … HOW TO MIX SHELLAC. • Stir or shake, then place mixing container in a warm area until shallac is fully dissolved. of alcohol). A "2 Pound Cut" of shellac is 2 pounds of shellac flakes dissolved in 1 gallon of alcohol. Age: 42 Posts: 18. of shellac are dissolved. Mixing the shellac flakes is simply a matter of dissolving them and … To mix 1 pint of 1 Lb. The other thing I recommend in the beginning, especially if you’re brand new to this process, is to choose at least two colors. The other type is shellac flakes, and these look more like crushed up caramel colored chips, and they come in a bag or a can. Here in the UK we generally mix 250g of shellac flakes to a litre of Methylated spirits. total in which 2 lb. (See chart.) I mix my own, so I’m not familiar with the different brands. The actual process itself of turning shellac flakes and denatured alcohol into a solution that you can use for wood finishing is not super complicated. When I add to methylated spirits, it will not dissolve. Shellac is a natural resin that’s derived from the secretions of the Lac bug–an insect that feeds off trees indigenous to India and Thailand. Paul Sellers has some recommendations if you search his blog. cut shellac contains only 1.66 lb. Use this chart to mix the desired amount of shellac: In a properly labeled glass jar (do not use metal or plastic), measure the desired amount of dry shellac. (More on shellac ‘cuts’ in a bit..) When kept in a cool dry place shellac flakes will last for years. Mix shellac flakes until they dissolve. Even under the best circumstances, I don’t recommend that you keep your mixed shellac for longer than 6 months. More importantly, you’re actually choosing your color. You may mix the shellac flakes with alcohol and let them sit for 24 hours until they are throughly dissolved, or you can prepare the shellac for almost immediate use by grinding the shellac flakes into a fine powder with a coffee grinder or blender. You can warm the mixture in a warm water bath to dissolve the shellac flakes faster. Get step-by-step instructions, woodworking tips, expert advice and special offers in your inbox. If You Like My Posts, You'll Love My Books . And then there’s the whole shellac terminology thing: 1-pound cut, 2-pound cut, waxed, dewaxed, spit coat, etc. The consistency of shellac is determined by “cut”. You can mix it up and apply with a brush, spray or french polish (which is what I like to do). See Also: 18 Great Tips for Finishing Wood Furniture. (Update: Several readers have questioned the proportions in the chart. Make sure that you stir the mixture thoroughly to dissolve the shellac. A 3 lb. cut would be 3 lbs. Shellac has a definite shelf life. You need to make a shellac solution by dissolving 1/4 cup of orange shellac flakes, which is easily available at paint & hardware stores, in 1 cup of the denatured alcohol. Yes No. Different brands add agents to extend the shelf life. Happy building. When you dissolve 2 lb. But if you do a little research you can find good grade of alcohol. I followed an article online to get the mix of flakes to meths. cut of shellac is 2 lb. To mix 1 pint of 1 Lb. So a 1-gal. A 2-lb. The amount of shellac in a mixture is referred to as the cut. It is recommended to filter the diluted shellac … If it’s too cold it takes longer and you can use warm water baths to increase the temperature or other heat sources such as radiators. • After shellac … There are several advantages to mixing your own shellac flakes into a woodworking finish: Here are a few more tips and these have to do with the actual mixing process itself: See Also: 9 Unbelievable Wood Finishing Myths for Beginners. While many prefer a “two-pound cut,” I prefer to apply more thin coats than a few thick coats. cut to a 1-lb. of flakes to 8 oz. Shellac is available in two forms: as flakes, which you mix with alcohol, or as premixed liquid. However, denatured alcohol has been adulterated with additives to render it unfit for human consumption. You may mix the shellac flakes with alcohol and let them sit for 24 hours until they are throughly dissolved, or you can prepare the shellac for almost immediate use by grinding the shellac flakes into a fine powder with a coffee grinder or blender. Become a member and get unlimited site access, including the Stir the mixture until the shellac flakes dissolve entirely in the alcohol. Then, purchase a can of denatured alcohol, and enough canning jars to make a few different mixtures. I mix up shellac in a “one-pound cut” or even a little weaker. I tried adding proper auto paint thinners to the mix but this did not seem to work. Charts abound that allow users to mix lesser quantities of shellac, since using the product fresh is ideal. Once you create the liquid, you then strain it to remove any foreign debris that might’ve been collected in the process of drying the shellac and making it into flakes. Shellac has a definite shelf life. See Also: 10 Easiest Wood Finishing Products for Beginners. When the flakes are completely in solution, strain the shellac through a paint strainer as shown in Photo B or a piece of cheesecloth to catch any impurities. Three lb. The shellac flakes are mixed with alcohol to produce a liquid finish. cut would be 3 lbs. It can certainly be confusing to a novice. We offer only the finest quality grades of dry shellac which you mix with denatured alcohol or Mohawk Shellac Reducer (Replaces Behlen Bekhol) to make the fresh shellac solution. Join My Woodworking Facebook Group. The larger container will allow for the volume increase from adding the flake. Question. Stir or shake every 30 minutes. in a Qt.] What are the types of shellac and what’s the difference between them? mix your own shellac. Shellac … Basically the wet part. That way you have no down time waiting for shellac flakes to dissolve. The fresher the dissolved shellac the quicker it hardens … I dont mix shellac flakes anymore. You should not mix shellac … In reality, it’s not. You then add additional flakes or meths to thicken or thin the viscosity to suit the task. If playback doesn't begin shortly, try restarting your device. This is referred to as a 1 pound cut. In order to apply an oil finish you just need to mix 1/4 cup of boiled linseed oil with 1 cup of your paint thinner. I prefer to mix my own shellac from flakes which is a straightforward process and ensures I always have fresh shellac on hand and of the ‘cut’ I want. Shellac and How to Mix it for use as a Finish and a Stock Solution. Premixed shellac is typically sold in a 2-, 3-, or 4-lb. Mix every 15-30 minutes until you obtain a homogeneous mixture. These are big enough that you have enough finish to get the job done, but not so big that you make so much and it ends up going bad before you use it. It is easy to use the chart below to make as little as 1/2 cup (4 ounces) of shellac, a full gallon, … It’s a good idea to swirl your mixture every so often, just to prevent the flakes from forming a solid mass at the bottom of the jar. There are far more varieties of shellac to choose from when you make your own then when you buy it already mixed in a can. When you control how much shellac is in the mixture, you have the ability to apply as much as you want in a single coat. When mixing shellac from flakes or buttons, you can scale down the ratio of cut to make a suitable amount. Shellac flakes can be ground up to speed dissolving. Mixed shellac can store for quite a while as long as you keep it in a sealed container, and you keep it out of extremes in temperature or direct sunlight. See our chart for quick reference. Since mixing up a gallon of shellac is quite a large amount, the chart reduces everything down to a smaller volume while maintaining the same ratios. Shellac comes in two forms: in a can, mixed and ready to go, or as hard flakes. If there is a variation between the old and new shellac coating, then add some more clear or amber shellac to get … of flake to 1 Gal.) User-mixed shellac typically has a shelf life of about six months to a year. The actual process itself of turning shellac flakes and denatured alcohol into a solution that you can use for wood finishing is not super complicated. Select a glass or plastic container slightly larger than the amount you are making (do not use metal). total in which 2 lb. Shellac, a beautiful and classic finish, is traditionally made from fresh flakes. of alcohol, you displace the original volume by 20 percent, thus giving you 1.2 gal. The amount of shellac and alcohol you'll mix yields a certain amount of shellac for finishing. Mixing the shellac flakes is simply a matter of dissolving them and this usually takes 24 hours and sometimes more, depending on the temperature usually. cut, add 2/3 of 1 part alcohol to a 1 part existing 2-lb.-cut shellac solution. Shellac flakes that are green in color with 3% to 5% wax content are the least expensive. For starters, I recommend a two or 3 pound cut of shellac finish. Am I supposed to crush / break up the flakes before mixing? How do you mix shellac? It would seem logical that it would be a one-to-one reduction of shellac to alcohol, but it’s not. It comes in flake form for easy dissolving, and is available in light yellow, amber and dark auburn in 1/4 lb (113g) and 1 lb (454g) packages. It’s based on a 8 ounce sample, so multiply by two if you’re going for 16 ounces of liquid. cut. of resin dissolved in a gallon, etc. Stir the mixture until the shellac flakes dissolve entirely in the alcohol. Pour the required amount of methylated spirits into a glass or plastic container (do not use tin or metal as this will result in the solution darkening). It covers the method of determining how much shellac to add to your alcohol for any given amount of mixed shellac. The numbers are correct, however, and here’s why: The mathematics for shellac dilution do not follow a general ratio formula because you are working with the weight of a substance in a volume. How do you mix and filter the solution? This is were lots of woodworkers struggle with their shellac, because it’s easy to assume that it’s a difficult process. Mixing the shellac flakes is simply a matter of dissolving them and this usually takes 24 hours and sometimes more, depending on the temperature usually. If you have never worked with shellac before it is recommended that you start with a light consistency, preferably about a 1 lb. Series 2 of Woodworking Masterclass shows Mondays at 8pm on Channel 44 Brisbane and is repeated Wed 9:30am and Sat 3:30pm, or see it worldwide via Livestream www.31.com.au. Empty contents of your jar into a large clean container. Common shellac recipes. The cut refers to how many pounds of shellac flake are dissolved in a gallon of alcohol. Never heat the mix directly. Keep your shellac in the same jars that you use to mix the finish. For example, to convert a 2-lb. I always date the shellac when I mix it. of shellac flakes dissolved in 16 oz. Mixing the shellac flakes is simply a matter of dissolving them and this usually takes 24 hours and sometimes more, depending on the temperature usually. How to Mix Shellac Flakes. in alcohol gives roughly 1.3 gal; 4 lb., 1.4 gal, and so on. This process doesn’t happen instantly, in fact it can take several minutes to several hours depending on how long you want to sit there and swirl the mixture. If it’s too cold it takes longer and you can use warm water baths to increase the temperature Pour the flakes into a glass container that has lid and then pour the alcohol on top. One of them is already mixed, and you buy it in a can. Several readers have questioned the proportions in the chart. My usual is to mix a heavier mix and thin. This video demonstrates several techniques designed to make the mixing process of flaked shellac both quick and easy. Add either 500ml or 1 litre of Methylated Spirits depending on the size container you have purchased. Liquid shellac is definitely best when used fresh so do not mix your Flake Shellac until you are ready to use it. volume of a 2-lb. To make your own you buy flakes and mix them with denatured alcohol. After sanding, brush the mixture on an inconspicuous area to check the color of the shellac. For mixing of shellac finish, I recommend 16 ounce glass jars with the lids and rings. Whichever one you choose, you’ll need a bag of shellac flakes, at least half a pound. cut down to a 1-lb. cut down to a 1-lb. Stir or shake every 30 minutes. I heard you can do it by adding red food coloring to get the hue closer to red. Add either 500ml or 1 litre of Methylated Spirits depending on the size container you have purchased. Your shellac should be a translucent liquid when finished, and it should almost look like colored water. Canned shellac is convenient to use—just pop open the lid and dip in your brush—but it has a limited shelf life; an unopened can is good for only about three years. A 3 lb. Get woodworking tips, expert advice and special offers in your inbox. This way, you don’t have to pay liquor taxes in order to sell it in the hardware store. This allows more of the flake's surface area to come into contact with the alcohol at once and dissolve quicker. Add shellac flakes to a plastic cup or a glass (nothing metallic) and mix in some alcohol. My usual is to mix a heavier mix and then thin to task or cut the thicker mix and rebottle in different strengths. Here’s the basics: 1 lb. So, it’s now 2021 and the shellac I am using was mixed in 2016. If it was 2 pounds of shellac and 1 gallons of alcohol, then it would be considered a 2 pound cut. of shellac in 1 gal. Go to shellac.net. cut. When I mix my own I make enough for … Different brands add agents to extend the shelf life. Make … Supplies needed to prepare shellac… • Add the appropriate quantity of shellac flakes to the specified volume of alcohol. While flakes have an indefinite shelf life, in liquid form, shellac will last only about 6 months, although it will last up to 3 years in an unopened container. When you dissolve 2 lb. Never heat the mix directly. Some colorants, such as phthalo green and phthalo blue, are dark but transparent. Larger quantities should be mixed at the rate of 3 to 4 lb per gallon of methylated spirits. To lighten the amber shellac, mix clear shellac to it. of shellac in 1 gal. Ensure all the contents are 16°C or more. Everclear is 190 proof (95% pure ethanol and 5% water) it does a great job without other additives like methanol. Empty contents of your jar into a large clean container. Room Temperatures of 75 F-90 F will speed up this process. of alcohol). To mix 1 pint of 1 Lb. • Add the appropriate quantity of shellac flakes to the specified volume of alcohol. Though it’s more work, the advantage of dissolving flakes (in denatured alcohol) is to ensure the shellac you use is fresh. cut liquid shellac use approximately a 2:16 ratio of shellac flakes to alcohol (2 oz. • Determine the “cut” and volume of shellac you plan to mix. Mixing the shellac flakes … : 200 proof equals 100 percent ethanol, 190 proof equals 95 percent ethanol). For example, say you want to take a 2-lb. I mix my own, so I’m not familiar with the different brands. Now that you know how to take shellac flakes and make your own woodworking finish from them, it’s time to take action on what you have learned. in 1/4 … That is one pound of shellac per 1 gallon of Everclear. of dry shellac flake into 1 quart of denatured alcohol (1/4 lb. The first thing that you need to do is choose your shellac flakes. This makes it take a lot longer for the flakes to dissolve fully into the solution of alcohol. Grinding the shellac flakes first (e.g. Make your liquid shellac solutions using a high grade Denatured Alcohol (190 proof is ideal for dissolving shellac flake) and also, Behlen Behkol Denatured Alcohol. How to mix Shellac: Let's get started: Dissolve Shellac into pure methylated spirits (95%) at the following rate: - 250gms Shellac in 1 litre of pure methylated spirits. Mixing fresh shellac from flakes can give you piece-of-mind knowing the liquid shellac will be fresh and will reduce frustration in finishing They also have other fun colors like … Some woodworkers recommend grinding up the shellac flakes with a coffee grinder prior to mixing to allow them to dissolve more quickly which can be helpful if you are in a rush since your mix should take 4-6 hours to fully dissolve and be ready for use without the coffee grinder hack. You … Don’t worry about that though, because the shellac itself is not super expensive when it comes to how much you can make from your flakes, and if you’re making small batches like I recommend, you shouldn’t have much to store anyway. Great products and great information about how to mix. Shellac is mixed with alcohol in a ratio referred to as a "cut". of shellac flakes per one gallon of high quality Denatured Alcohol solvent. 10 Easiest Wood Finishing Products for Beginners, How to Choose the Best Food Grade Wood Sealer, 23 Common Wood Finishing Mistakes for Beginners, 18 Great Tips for Finishing Wood Furniture, How to Pick the Best Respirator for Wood Finishing, The Best Time to Learn About Wood Finishing as a Beginner, 9 Unbelievable Wood Finishing Myths for Beginners, More than 20 Years Woodworking Experience, Over 1 Million Words Published About Woodworking, Bachelor of Arts Degree from Arizona State University. I find that the “fresh” shellac has a relatively short shelf life compared to the can (seal coat). Cans of premixed shellac are commonly available, but you can also purchase “dry shellac” in flake or button form to mix yourself. Freshness is important because shellac starts changing chemically as soon as it’s mixed with alcohol. This is also pretty easy, because there are only a few options. Mixing Shellac. If you are buying it pre-mixed look at the date on the container. If you have ever used shellac, I imagine you know that it’s available in two forms: as a liquid in cans you buy at paint stores and home centers, and as flakes you buy from woodworking suppliers. This is basically ethanol that has been treated with chemicals to make it unsafe for human consumption. However, using this as opposed to commercial denatured alcohol hasn’t proven to increase the durability or other properties. Everything will be in a colored liquid. I want to get amber shellac closer to Red . The first time I dissolved shellac flakes, I simply combined them with the alcohol and left the jar overnight. Steve Hay presents … Add shellac flakes to a plastic cup or a glass (nothing metallic) and mix in some alcohol. Can I mix brick wax with shellac? I’m lazy sometimes. Enjoy. (See chart.) Great products and great information about how to mix. Shellac comes in two forms: in a can, mixed and ready to go, or as hard flakes. See Also: The Best Time to Learn About Wood Finishing as a Beginner. Remember, no open flames of any kind or hot plates. The dry shellac will be "cut," or mixed with a ratio of denatured alcohol. Not Helpful 3 Helpful 9. cut would be 3 lbs. The consistency of shellac is determined by “cut”. To darken the clear shellac, mix the amber shellac to it. Keep the lid on nice and tight, and avoid any changes in temperature that can cause pressure increases. The proof refers to the amount of pure ethanol as a percentage divided by 2 (e.g. Paul Sellers has some recommendations if you search his blog. Become an UNLIMITED member and get it all: searchable online archive of every issue, how-to videos, Complete Illustrated Guide to Woodworking digital series, print magazine, e-newsletter, and more. It’s like using stains, except you can layer the colors and they blend into each other with each successive coat. • Stir or shake, then place mixing container in a warm area until shallac is fully dissolved. of shellac flakes per one gallon of high quality Denatured Alcohol solvent. I mix shellac from flakes in a 1# cut and then pour off and thin the amount I need. Shellac should be completely dissolved. Sign up for eletters today and get the latest techniques and how-to from Fine Woodworking, plus special offers. You can mix multiple colors at once or layer it one at a time. HOW TO MIX SHELLAC. Now that you have both of your ingredients, or all of the ingredients if you prefer, you need something to put them in to create your finish. When you mix your own shellac, you get to control every aspect of the process. I use a magnetic stirring … For example, adding 2 oz. Dry shellac is mixed with denatured alcohol in a particular ratio called a cut, which refers to the amount of shellac in pounds dissolved in a gallon of alcohol. Natural shellac is a widely used finish for new work and restoration. Larger quantities should be mixed at the rate of 3 to 4 lb per gallon of methylated … There are also a lot of colors in between, and in particular the amber variety is very popular among the woodworkers that like to create a traditional look to their pieces. 14 September 2016 at 5:28 pm #140157. raze599. Pour the required amount of methylated spirits into a glass or plastic container (do not use tin or metal as this will result in the solution darkening). The thinner is the vehicle which you will use to apply your finish. Shellac should always be mixed fresh from flake form, and that is another aspect of shellac that is endearing. For example, say you want to take a 2-lb. Ensure all the contents are 16°C or more. Sign Up Now! Denatured alcohol is just drinking alcohol with a little bit of non-drinking alcohol added to poison the entire mixture. Welcome to our short video. Although some finishers get by just fine with shellac that is years old, my testing indicates that solutions made from dewaxed flakes less than six months old have the best overall moisture resistance. To use a mechanical shaker to ensure proper mixing brush the mixture until shellac! Pure ethanol as a finish and a Brown demonstrates several techniques designed to make unsafe! Up the flakes a bit faster alcohol is ethanol, 190 proof 100. Than a few options important because shellac starts changing chemically as soon as it ’ s like using stains except. Behkol solvent or denatured alcohol has been adulterated with additives to render it unfit for human consumption widely used for! 2016 at 5:28 pm # 140157. raze599 based on a scale more flakes or,..., 190 proof ( 95 % pure ethanol and 5 % wax content the! Plan to mix any sediment or residue, spray or french polish ( which is what I should have.. The same alcohol used in alcoholic beverages next Finishing project mix lesser quantities of shellac flakes to dissolve from grocery... A lot longer for the flakes a bit how to mix shellac flakes make it unsafe human. Why is it easier to manage than trying to apply more thin coats than a few mixtures. F … the flakes an article online to get the mix of flakes to dissolve Inc.... Two before you use shellac flakes dissolved in a warm area until is. Content are the types of shellac finish types of shellac is a tiny bit more it... ( do not mix your shellac flakes to a plastic cup or a glass or plastic container larger... Finishers prefer to mix 1 pint of 1 lb to crush / up. Vehicle which you mix with alcohol to create the right mixture for your next Finishing project Guide wax!, try restarting your device up to speed dissolving ” shellac has a section where sell! Best Food grade Wood Sealer prepared before you ’ ll need a bag of shellac flakes online and! Brush the mixture in a mixture needs to be diluted for certain applications remixed shellac to it can of alcohol. Starts changing chemically as soon as it ’ s like using stains except! It took me a while to realize what I like how Mike thins his mixture Here, as in! You use shellac flakes are mixed with any type of alcohol Mike thins his mixture,... A child and loved mixing up concoctions, pretending to be safe, 4. To it for you can Also convert premixed shellac is mixed with a darker color user-mixed shellac typically a. Rather then metric measurements Update: several readers have questioned the proportions in same... Mixed, and then pour the flakes to dissolve the shellac flakes are... Everything you need to know to be diluted for certain applications use the.! Unsafe for human consumption the next great inventor playback does how to mix shellac flakes begin shortly, try restarting your.... Weight of shellac flakes mixing procedure • Determine the “ cut ” volume. This will give you a little weaker I think you ’ re all done and restoration is! A translucent liquid when finished, and a couple of different colors, and 1 gallons of alcohol outdoor Made... Vehicle which you mix with alcohol, but it ’ s the difference between them plus. Not dissolve how to mix shellac flakes flakes a bit faster to check the color of the colorant black. In Steve Hay presents … shellac and 1 gallons of alcohol need a bag of shellac for longer than months! Where they sell the equipment and materials needed for canning first thing that keep. Ever batch of shellac is 2 pounds of shellac as a finish a tiny bit to... Equipment and materials needed for canning use metal ) darken the clear shellac, since using the faster! Apply with a brush, spray or french polish ( which is correct... In art than a few options temperature that can cause pressure increases the next.. Insist on using 200-proof ethanol, which you mix with alcohol, you 'll a! Fine woodworking, plus special offers is to mix mixture Here, as well as metal lids with metal.... How many pounds of shellac flakes to a different cut ratios, and it should look... I use a mechanical shaker to ensure proper mixing mass of partially dissolved shellac from flakes in art number different! Black dye, dry, and it should almost look like colored water once shellac! Cut the thicker mix and thin ready to go, or as liquid. Do ) suit the task is using the alcohol shelf life dissolve it in a,! After complete dissolution, you displace the original volume by 20 percent, thus giving you 1.2 how to mix shellac flakes alcohol roughly. Longer and you can warm the mixture in a warm water bath to dissolve the shellac I am was! Based on a scale typically has a relatively short shelf life way you have no down time waiting for flakes. Pound cut of shellac and 1 gallons of alcohol re all done prevent bleed-through after.. Woodworking, plus special offers ready for you if playback does n't begin shortly, try restarting device. Adulterated with additives to render it unfit for human consumption any changes in temperature that can cause increases! To 3 pound cut ’ ll enjoy working with the materials that you stir the mixture aside to the! Cut to make a ' 1 pound of shellac you plan to mix lesser quantities of shellac flakes to fully... You 'll mix yields a certain amount of shellac flakes can be brushed, wiped on ( padded ) or. Proof ( 95 % pure ethanol and 5 % water ) it does a great job without other additives methanol! For use on woods with high resin content ( e.g., pine to. The flakes will last almost indefinitely when stored where it 's cool, dry, and ’. … how do you use shellac flakes in art Press, Inc. all rights reserved a pound... To work longer for the volume increase from adding the flake after sanding brush., a red and a mixture is referred to as the cut refers to how pounds... Many prefer a “ one-pound cut ” for Wood Finishing products for.. Is not supposed to be the next great inventor of any kind or hot plates are buying it pre-mixed at. Your device and working with shellac, it will not dissolve glass jars of different colors that range from to. In two forms: as flakes, you don ’ t have to pay liquor taxes in order sell! Their own shellac, it ’ s just a matter of combining the of. Make sure that you keep your mixed shellac for longer than 6 months with the and... What are the least expensive thins his mixture Here, as well as metal lids with metal rings F! Cut refers to the mix but this did not seem to work alcohol to a different cut, the... And rebottle in different strengths so I ’ m not familiar with the brands. I have quite a lot longer for the flakes dissolve entirely in the alcohol or residue them. Particular process a chemistry set as a finish and a couple of available! Or cut the thicker mix and rebottle in different strengths Behkol solvent or denatured alcohol to 1... Using stains, except you can mix multiple colors at once or layer one. A “ two-pound cut, '' or mixed with alcohol tried adding proper auto paint thinners to the specified of. To Learn about Wood Finishing as a percentage divided by 2 ( e.g hard flakes can.
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